PROVEN BALLISTIC PROTECTION

Slat Armor & Bar Armor Fabrication Services

Custom slat armor and bar armor fabrication for military vehicles, MRAPs, and tactical platforms. MIL-SPEC welding, AR400/AR500 steel, global delivery.

Slat armor fabrication on military vehicle at Dengtai factory
MIL-SPEC Welding AR400 / AR500 Steel Global Delivery
Steel Grades
AR400+
AR500, Hardox 450, MIL-SPEC
Weld Standards
AWS D1.1/MIL-STD
Full NDT inspection available
Lead Time
4-6Weeks
From drawing approval to shipment
Capacity
500+Sets/Month
Production line capacity

Gallery

Slat armor on tactical vehicle front view
Tactical Vehicle Front Slat Armor
Bar armor side profile on MRAP vehicle
MRAP Bar Armor Side Profile
Slat armor welding process at factory
Slat Armor Welding Process
Slat armor close-up detail showing weld joints
Weld Joint Detail — MIL-SPEC

ABOUT SLAT ARMOR FABRICATION

Custom Slat Armor & Bar Armor Manufacturing

Slat armor, also known as bar armor or cage armor, is a standoff protection system designed to defeat RPGs, anti-tank guided missiles, and FPV drones by disrupting shaped-charge warheads before they impact the vehicle's main armor. Dengtai specializes in fabricating custom slat armor solutions for military vehicles, MRAPs, armored personnel carriers, and static defense positions.

Our fabrication process uses premium AR400 and AR500 abrasion-resistant steel, precision CNC cutting, and MIL-SPEC welding techniques to create slat armor panels that meet or exceed battlefield requirements. Every assembly is jig-welded for dimensional accuracy and undergoes NDT inspection to verify weld integrity.

From initial CAD design to final coating and crating, Dengtai manages the entire fabrication lifecycle. We offer bolt-on and weld-on mounting configurations, multiple steel grade options, and protective coatings including CARC paint, powder coating, or galvanized finish. All products are backed by full dimensional reports, material certifications, and weld inspection documentation.

Bar armor installation on armored vehicle at Dengtai

Custom slat armor fabricated for tactical wheeled vehicle — AR500 steel, MIL-SPEC welded

AR400 / AR500 Steel CNC Precision Cut MIL-SPEC Welding NDT Inspected

Specifications

Technical Specifications

Slat armor technical specifications diagram

Slat Armor Dimensions

Standard and custom configurations

Dimensions

Custom sizes OEM compatible Rapid prototyping Jig welded
Parameter Value
Steel Grade AR400, AR500, Hardox 450, or MIL-SPEC equivalent
Steel Thickness 6mm — 16mm (customizable)
Slat Width 25mm — 80mm (standard 50mm)
Standoff Distance 300mm — 600mm from hull surface
Welding Standard AWS D1.1 / MIL-STD-1185
Mounting Type Bolt-on bracket system or weld-on
Surface Finish CARC paint / powder coat / galvanized
NDT Inspection Magnetic Particle (MT) or Dye Penetrant (PT) available

Features

Features & Benefits

Slat armor key features and construction

Superior Craftsmanship

Precision fabrication for mission-critical protection

Premium Armor Steel Grades

We fabricate from AR400, AR500, Hardox 450, and MIL-SPEC equivalent steel, selected for your specific threat profile. Each steel grade meets certified hardness and impact resistance standards.

MIL-SPEC Certified Welding

All welds performed to AWS D1.1 structural welding code with certified welders. Optional MIL-STD-1185 inspection and NDT testing (MT/PT/UT) available for quality verification.

CNC Precision Fabrication

Laser and plasma CNC cutting ensures consistent slot geometry and dimensional accuracy across every panel. Jig-welded assembly guarantees repeatable quality for fleet-scale orders.

Custom Design & Engineering

Our engineering team works from your vehicle specs or CAD models to design slat armor that fits perfectly. We optimize bar spacing, standoff distance, and mounting points for maximum protection.

Multiple Mounting Options

Choose bolt-on bracket systems for quick field installation or weld-on direct attachment for permanent integration. All hardware is Grade 8.8 or higher with anti-corrosion treatment.

Protective Coatings

CARC (Chemical Agent Resistant Coating), military-grade powder coating, or hot-dip galvanizing available. All finishes meet corrosion resistance standards for extended field life.

Need Slat Armor for Your Fleet?

Ready to start your project? Get a quote from our engineering team.